TRACEABILITY THROUGH AUTOMATIC COUNTING IN THE PHARMACEUTICAL SECTOR
The balancing unit is used to balance products during production and to record samples when carrying out a media fill. All counting processes are documented (digitally and in paper form). Individual processes enable the printing of container cards, the comparison of counting results and interlocks in the event of an error. Intuitive operator guidance guarantees an optimum workflow. Counting results are visualized clearly and comprehensibly. With a processing speed of approx. 180 trays per hour, an ideal process time is achieved.
Manual processes are often very error-prone and are no longer permitted in many areas. Operators are
Estimates (used to count the total number of vials and cylinder ampoules on a pallet) are used to add up the maximum number of objects and the number of trays per pallet.
The height of the counting units can be adjusted electronically, so that it is possible to integrate the counting unit into existing production lines without any problems. A simple docking mechanism allows it to be connected to almost any other machine. Trays can therefore be easily moved from system to system.
Lifting and carrying is therefore not necessary.
HSE: The monitor arm can also be rotated and adjusted in height. Each operator can adjust the working position individually. For left-handed users or changing operating situations, the label printer can be turned and the system operated from the other side.
Mobility: Transport rollers allow the counting unit to be moved anywhere in a building.
The most important task of quality control units in the pharmaceutical industry is the testing of active pharmaceutical ingredients, excipients and packaging materials.
The main focal points of GMP (Good Manufacturing Practice) are above all the requirements for hygiene, premises, equipment, documentation and controls. It must therefore be ensured that the necessary checks are carried out in the incoming goods department and that the materials are only released once their quality has been assessed as satisfactory. The GMP rules are laid down in national and international regulations.
First counting unit on the market that can be operated inline with other machines without slowing them down.
No disadvantages due to external factors such as ambient lighting, shadows caused by operators or similar.
No worst-case format recognizable. (Not even with gray caps in gray trays)
Vials and cylinder ampoules can be counted regardless of their size, the size and color of the lid and the size and color of the tray.
8x different cylinder ampoules 2R, 6R, 10R, 10R high, 30R, 5ml, 10ml
8x different vials 1.5ml, 1.7ml, 3ml
5x tray colors
16 cap colors